Are
Synthetics Worth It?
It's pretty amazing when you think about
it-all those metal parts spinning away furiously but never making contact. Oil
makes it all possible. In addition to serving as a buffer against wear, oil also
must cool critical areas at low temperatures, remain stable at high temperatures,
and keep internal components clean and free from varnish and corrosive deposits.
It's a tall order, and for more than a century petroleum-based mineral oil has
been the literal grease between the wheels. But in the last 30 years there has
been a steady growth in the use of synthetic oils.
Where Mineral
Oil Comes From
Deep within the earth's crust are vast reserves of petroleum
crude oil. Over millions of years, the decomposition of plant and animal matter
form pressurized pockets of liquid that literally burst to the surface when tapped.
Over time, the flow diminishes and must be forced by pumping water beneath the
crude to make it accessible. As found, crude oil is far from useful in automotive
applications. It contains many impurities that must be removed through a distillation
process that separates the crude into gases, fuel liquids, lubricant fractions,
and heavier components such as asphalt. Further processing of the lubricant fractions
removes and impurities such as phosphorus, sulfur, and metals.
The objective
of the refining process is to isolate the desires base oils, also known as mineral
oils. The problem is that after conventional refining operations are performed,
a wide variety of chemical components remain that can affect the size and structural
arrangement of the molecules. As a result, there may be weak links that break
down and degrade the ability of the oil film to perform all of the critical tasks
within an engine when operating conditions run to extremes. It is true that most
commercially available petroleum motor oils are produced to a very high standard
of purity, but the fact remains that some unknown/unwanted content is still present
unless cost-prohibitive extra steps are taken during the refining process. Because
modern production engines are built with closer tolerances and higher operating
speeds than ever before and are making more average power per cubic inch, petroleum-based
oils have reached a plateau. Now consider the hot rodder, and the unparalleled
output of our stroked, nitroused, and roller cammed motors, and the need for maximum
oil protection if perhaps greater than ever.
What About Synthetic
Oils?
Synthetic Lubricants
Synthetic lubricants are chemically
engineered from pure chemicals rather than refined from crude oil. That gives
them significant advantages over refined oils.
Pure- The feedstocks from
which synthetic lubricants are made do not contain sulfur, nitrogen or other elements
that invite the formation of sludge and other products of lubricant breakdown.
Synthetic lubricants can be used in higher temperatures than refined lubricants
without breaking down. Their resistance to breakdown also allows them to be used
longer than refined lubricants can be used. Lubricated systems stay cleaner and
last longer with synthetic lubricants.
Synthetic lubricants
differ from refined oils
in three key ways: synthetics are pure, their
molecular structure in uniform, and they
may be designed to work in application
in
which refined oils cannot.
Uniform- The feedstocks from which
synthetic lubricants are made feature uniform and smooth molecular structures,
which ensures low friction as lubricant layers slide across one another. Reduced
friction increases energy through-put for greater fuel efficiency and power and
reduces heat and wear for longer equipment life.
Molecular uniformity
also helps synthetics resist thinning in heat and thickening in cold, which helps
them protect better than refined oils over a system's operating temperature range
and helps ensure secure sealing.
Field experience has shown that synthetics
can give economic benefits when used in place of mineral oils which were working
satisfactorily. The benefits falls in five general areas:
Designable-
Many different kinds of feedstocks may be used to create synthetic lubricants,
allowing a synthetic to be designed for virtually for any application. Some feedstocks
are ideal for use in extremely cold environments. Others are perfect for use in
extreme heat. Some are extremely safe in applications in which refined lubricants
pose a fire or explosion hazard. Refined oils simply do not offer the design flexibility
synthetics offer.
The design flexibility of synthetics also allows them
to be tailored very specifically to the needs of everyday applications, such as
automotive engines, commercial equipment or much industrial machinery. That specifically
helps ensure long life and peak power, performance and fuel economy from the lubricated
system and long lubricant life.
Why are AMSOIL Synthetic Lubricants Best?
Synthesized
in chemical plants by reacting components to make a product with the desired properties,
synthetic fluids can be virtually anything the chemist needs them to be. Poly-Alpha-Olefins
(PAO) are the most widely used synthetic industrial lubricants available today.
They are similar to prohibitively expensive super pure parafinic mineral oil but
contain no sulfur, no phosphorus, and no metals. And PAO's consist of identical
molecules of pure hydrocarbons that can withstand high temperatures without decomposing.
Having eliminated mineral oil's greatest weakness-unwanted molecular "hitchhickers"-the
consistens molecular structure of synthetic oil is clearly superior.
So why isn't synthetic oil in every engine, transmission, and differential? Because
it costs more to produce. The key ingredients are decene molecules. Decene is
a linear molecule with 10 carbons, and it's synthesized by first linking together
five molecules of ethylene, each of which contains two carbons. The second synthesis
step involves polymerization of the decene. Two or more decene molecules are combined
to form short chain-length polymers, and from these, PAOs result. No doubt, it's
a capital intensive manufacturing process that unavoidably leads to higher retail
prices than cheaper-to-produce mineral oil.
Additives
So far we
have looked at mineral and synthetic base stock. But that's only half the story.
Chemical additives must be introduced to impart new or enhance existing performance
characteristics of the base oil to give the resulting lubricant the needed properties
to do its job. The ratio of base stock to additives ranges from 75/25 to 85/15
with base stock accounting for the greater volume. Typical additive agents include
detergents to reduce the formation of residue, seal conditioners to prevent harm
to rubber and synthetic seals while helping to keep them flexible, defoamants
to deter the absorbtion of air, anti-wear agents, friction modifiers, dispersants,
and antioxidants. Viscosity is determined in large part by the presence of additives
called viscosity index improvers. Motor oil changes viscosity as its temperature
changes-it's thicker when cold and thinner when hot. Ironically, it needs to act
in almost the opposite way. At low temperatures, you'd prefer oil to be thinner
so that it flows readily and won't thicken too much or gel in extremely cold weather,
reducing protection and making the engine hard to start. Yet at high temperatures
the oil must be thick enough to maintain a critical film to prevent metal-to-metal
contact. The ideal oil viscosity must strike a balance between low temperature
flow and high temperature protection. Multiviscosity oil is formulated so it can
safely be used over a wider temperature range than single-grade oil.
Thanks
to additives, multiviscosity oil is possible, and in a quart of 10W-30 for example,
you have an oil that acts like 10-weight at cold temperatures and a 30-weight
at normal operating temperatures. In this universally adopted rating system, a
smaller viscosity number indicates a better ability to flow at lower temperatures;
a higher viscosity rating number indicates a thicker, harder to displace film
at higher temperatures. Without the proper additives, this seeming twist of logic
would not be possible.
They're a bunch more expensive, but they're worth
it for cars you care about. For your $200 Pinto, stick to the 99-cent stuff.